Thermal Hand Hazards in the Workplace

Thermal injuries to the hands rank among the most painful and debilitating workplace injuries. Burns — whether from contact heat, convective heat, flame, radiant heat, molten metal splashes, or extreme cold — can cause permanent damage requiring skin grafts, amputation, or result in long-term disability. In Malaysia’s manufacturing, food and beverage, oil and gas, electronics, automotive, and construction industries, thermal hand hazards are extremely common.

Thermal glove selection is not simply a matter of choosing the “highest heat rating.” The nature of the thermal hazard — contact, convective, radiant, or flame — determines which material and construction is appropriate. A glove excellent for oven use may be wholly inadequate for welding, and a welding glove may provide no meaningful protection against cryogenic liquids. This guide covers both heat and cold protection, and the specific requirements for welding.

EN 407:2004+A1:2008 — Heat and Fire Resistant Gloves

EN 407 is the European standard for protective gloves against thermal risks. It tests gloves against six distinct performance parameters, each rated on a scale of 0–4 (with some parameters up to level 4 and some additional). The six-digit code displayed on the glove’s EN 407 marking corresponds to each of these parameters in sequence.

EN 407 — Six-Parameter Heat Protection Code

Example: EN 407 Code — 4 3 4 2 1 X 4 3 4 2 1 X ① FLAME ② CONTACT ③ CONVECTIVE ④ RADIANT ⑤ SMALL SPLASHES ⑥ LARGE SPLASHES ① Flammability (Flame Spread) 1 = Burns after flame removal | 2 = Self-extinguishes | 3 = No surface ignition | 4 = No flame spread at all ② Contact Heat Resistance 1 = ≥ 100°C for 15s | 2 = ≥ 250°C | 3 = ≥ 350°C | 4 = ≥ 500°C contact temperature threshold ③ Convective Heat (HTI — Heat Transfer Index) 1 = HTI ≥ 4s | 2 = ≥ 7s | 3 = ≥ 10s | 4 = ≥ 18s (time before skin reaches pain threshold in a flame) ④ Radiant Heat 1 = ≥ 7s | 2 = ≥ 20s | 3 = ≥ 50s | 4 = ≥ 95s protection from radiant heat source at 20 kW/m² ⑤ Resistance to Small Splashes of Molten Metal 1 = ≥ 10 | 2 = ≥ 15 | 3 = ≥ 25 | 4 = ≥ 35 (number of drops before skin injury temperature reached) ⑥ Resistance to Large Splashes of Molten Metal Measures grams of molten metal required to simulate a burn through the glove. Level 1–4. X = Not tested for this parameter

EN 407 Heat-Resistant Glove Materials

Different thermal hazards call for different materials. The following materials are commonly used in EN 407-rated gloves:

  • Para-aramid (Kevlar®, Nomex®) — excellent heat resistance up to 350°C contact, self-extinguishing, good cut resistance; widely used in oven, furnace, and glass handling applications.
  • Aluminized fabrics — reflective metallic coating dramatically reduces radiant heat absorption; used in foundry, casting, and high-temperature industrial environments. Often layered over aramid or terry cotton inner.
  • Terry cotton / Towelling — thick loop-pile cotton provides insulation from moderate dry heat (up to 200–250°C); cost-effective for general oven and baking applications.
  • Silicone — heat-resistant up to 300°C, excellent grip on hot surfaces; used in food, automotive, and general heat handling.
  • Carbon fibre composites — used in specialist high-temperature applications where both heat resistance and some structural integrity are required.

Selecting Heat Gloves by Application Temperature

100°C 250°C 350°C 500°C 800°C+ Terry Cotton / Silicone Baking, food handling, general oven — up to 200–250°C Para-Aramid (Kevlar®/Nomex®) Oven, glass handling, automotive, foundry prep — up to 350°C Aluminized Aramid Foundry, steel casting, welding — radiant + contact up to 500°C Aluminized CarbonX Molten metal splash — 800°C+ WELDING — EN 12477 Type A/B — Leather + Aramid Reinforced COLD PROTECTION — EN 511 — Insulated & Waterproof Gloves Always select based on the specific thermal hazard: contact, convective, radiant, or molten metal splash. Conduct a HIRARC assessment to identify the correct EN 407 performance levels required.

EN 511:2006 — Cold Resistant Gloves

EN 511 governs protective gloves against cold. The standard tests three parameters, each rated 0–4, and the three-digit code is displayed on the glove’s EN 511 marking alongside the snowflake pictogram.

EN 511 ParameterDescriptionLevelsKey Application
① Convective Cold Resistance to heat loss through convection (cold air) 0–4 (0 = not tested; 4 = maximum insulation) Cold store, outdoor cold weather work, refrigerated trucks
② Contact Cold Resistance to cold transfer when touching cold surfaces 0–4 (0 = not tested; 4 = maximum resistance) Handling frozen products, cold metal, ice, refrigerated machinery
③ Water Permeability Resistance to water penetration 0 = not waterproof; 1 = waterproof Outdoor, wet-cold environments; handling wet-frozen materials

Cryogenic (Ultra-Low Temperature) Gloves

For handling liquid nitrogen (−196°C), liquid oxygen, dry ice (−78°C), and other cryogenic materials, standard cold-rated gloves are insufficient. Cryogenic gloves are specifically designed to prevent thermal shock injury from contact with extremely cold liquids and gases. Key requirements for cryogenic gloves include:

  • Deep insulation with air gap layer to prevent immediate thermal shock
  • Loose-fitting design to allow rapid removal if cryogenic liquid enters the glove
  • EN 511 ratings at the maximum levels (typically 4/4/1)
  • Materials that do not become brittle at cryogenic temperatures
  • Training: workers must never wear tight-fitting gloves with cryogenic liquids — a splash inside a tight glove cannot be shaken off and will cause severe burns

EN 12477 — Welding Gloves: Type A and Type B

Welding presents a combination of thermal hazards: UV and infrared radiation, arc flash, molten metal spatter, hot surfaces, and conductive heat from workpieces. EN 12477 is the specific standard for protective gloves for welders. It defines two types based on the balance between heat protection and dexterity:

EN 12477 Type A

Higher protection level — designed for heavy welding (MIG, MMA) where maximum heat and spatter protection is needed. Greater stiffness; reduced dexterity.

  • Higher EN 407 performance requirements
  • Heavier leather construction (typically split cowhide or pig grain)
  • Used for: MIG/MAG welding, MMA (stick) welding, grinding
  • Gauntlet style — long cuff protects wrist and forearm

EN 12477 Type B

Lower protection, higher dexterity — designed for TIG welding and precision work where tactile sensitivity is critical. Lighter construction.

  • Lower EN 407 requirements — less heat protection
  • Thinner leather (typically goatskin or deerskin)
  • Used for: TIG welding, plasma cutting, fine assembly
  • Better finger articulation and tactile feedback

⚠ Warning: Welding Gloves Are Not Designed for Touch/Grip Tasks

Welding gloves are specifically designed to protect against the thermal hazards of welding — they are not general-purpose heat-resistant gloves. Using a welding glove for tasks such as oven handling or food production may not provide the appropriate type of thermal protection. Always select gloves certified for the specific thermal hazard type.

Safetyware’s Thermal Glove Range

Safetyware Group offers a comprehensive range of thermal gloves for heat, cold, and welding applications across Malaysia, Singapore, Thailand, and the APAC region.

SAFETYWARE HCG14 TempGardTM Liquid Silicone Heat & Cold Resistant Glove
Liquid Silicone Heat & Cold Resistant Glove
MaterialSilicone (Kevlar®)
Heat Resistant Level -50°C to 250°C.
Length330mm
StandardEN 308, EN 407
ApplicationFood Industry
SAFETYWARE HRG01 ThermoGard Heat Resistant Gloves
Meta-Aramid Felt High Heat Resistant Gloves
MaterialMeta-Aramid Felt
Heat Resistant Level UP to 200°C.
Length13” (330mm)
StandardEN 308, EN 407
ApplicationMetel industry
SAFETYWARE HRG03 ThermoGard Heat Resistant Gloves
Para-Aramid Felt Blend High Heat Resistant Gloves with Aluminized Back and Cuff
MaterialPara-Aramid Felt/Cotton
Heat Resistant Level UP to 500°C.
Length13” (340mm)
StandardEN 308, EN 407
ApplicationMetel industry
SAFETYWARE HRG05 ThermoGard Heat Resistant Glove
Para-Aramid Felt Blend High Heat Resistant Gloves
MaterialPara-Aramid Felt/Twill
Heat Resistant Level UP to 500°C.
Length18” (450mm)
StandardEN 308, EN 407
ApplicationMetel industry
SAFETYWARE CRG48 CryoArmorTM Cryogenic Protection Gloves
19” Cryogenic Protection Gloves
Material anti-cold material
Cold Resistant Level -250°C to 148°C.
Length19” (480mm)
StandardEN 308, EN 511
ApplicationCold Room
SAFETYWARE CRG02 FrostArmorTM Cold Resistant Gloves
Cold Resistant Gloves
Material13-Gauge Polyester + 10-Gauge Acrylic
Cold Resistant Level Down to -25°C.
Length9″ (230mm)
StandardEN 308, EN 811
ApplicationCold Process Line

Frequently Asked Questions: Thermal Gloves

The six digits on an EN 407-certified glove correspond to six performance parameters tested in sequence: (1) flammability / flame spread resistance, (2) contact heat resistance, (3) convective heat resistance, (4) radiant heat resistance, (5) resistance to small splashes of molten metal, and (6) resistance to large splashes of molten metal. Each parameter is rated 0–4, with 4 being the highest level of protection, and X indicating the parameter was not tested. For example, a glove marked “4 3 4 2 X X” has maximum flame resistance, 350°C contact heat resistance, and good convective heat protection, but was not tested for molten metal splashes.

EN 12477 (welding gloves) defines two types: Type A provides higher levels of heat, UV, and spatter protection at the cost of dexterity — appropriate for MIG, MAG, and MMA (stick) welding. Type B provides lower heat protection but significantly better dexterity and tactile sensitivity — appropriate for TIG welding and precision work where the welder needs to feel the workpiece and control the electrode closely. Using a Type A glove for TIG welding can result in poor weld quality; using a Type B glove for MIG/MMA welding may result in burn injuries from higher spatter levels.

Standard cold-resistant gloves (EN 511) are designed for cold ambient environments (cold stores, freezers, outdoor cold) — not for contact with cryogenic liquids such as liquid nitrogen (−196°C) or liquid oxygen. Cryogenic liquids require specifically designed cryogenic gloves that provide thermal shock protection and — critically — are loose-fitting so they can be immediately shaken off if cryogenic liquid splashes inside. Tight gloves that trap cryogenic liquid against the skin will cause severe freeze burns. Always use purpose-designed cryogenic gloves and receive training in cryogenic handling before working with these materials.

Para-aramid fibres such as Kevlar® provide continuous heat resistance at temperatures up to approximately 250–300°C, and brief contact resistance up to 350°C (EN 407 Contact Heat Level 3). Aluminized aramid gloves extend radiant heat protection significantly further — reflecting infrared radiation and protecting against brief exposure to sources up to 500°C or higher. However, the specific EN 407 ratings on the glove’s label are the definitive performance reference and must always be matched to the actual temperature and duration of the thermal hazard.

Thick insulated gloves — particularly cryogenic and high-heat gloves — can be a snag hazard if worn near rotating machinery or conveyor systems. HIRARC must consider both the thermal hazard and any mechanical entanglement risk. In some cases, the correct approach is to isolate and de-energise the equipment (lockout/tagout), perform the thermal task, and then re-engage the machinery — rather than wearing bulky thermal gloves simultaneously with machine operation. Never wear loose, bulky thermal gloves near rotating equipment without a specific assessment of the entanglement risk.

Protect Your Workers from Heat, Cold & Welding Hazards

Safetyware’s thermal glove specialists will assess your specific heat, cold, and welding hazards and recommend the correct EN 407, EN 511, or EN 12477 glove — with samples available.

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Always conduct site-specific HIRARC in accordance with OSHA 1994 (Act 514). EN 407, EN 511, EN 12477 certifications must be verified on product labelling.